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On the Development of a Next-Generation Sensor/Actuator Module for Automation Labs

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Conference

2021 ASEE Virtual Annual Conference Content Access

Location

Virtual Conference

Publication Date

July 26, 2021

Start Date

July 26, 2021

End Date

July 19, 2022

Conference Session

Instrumentation Division Technical Session

Tagged Division

Instrumentation

Page Count

22

DOI

10.18260/1-2--37535

Permanent URL

https://peer.asee.org/37535

Download Count

361

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Paper Authors

biography

Bradley Lane Kicklighter University of Southern Indiana Orcid 16x16 orcid.org/0000-0002-2012-9317

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Brad holds a BS in Electrical Engineering from Rose-Hulman Institute of Technology (1989) and an MS in Electrical and Computer Engineering from Purdue University (2001).

His past work experience includes eleven years at Delphi (formerly Delco Electronics) as an Advanced Project Engineer, eleven years at Whirlpool Corporation as a Lead Engineer/Solution Architect, and three years at Ivy Tech Community College as an Instructor/Program Chair of Pre-Engineering. Since 2015, he has been employed at the University of Southern Indiana as an Assistant Professor of Manufacturing Engineering Technology.

He holds three patents, has served as an IEEE section officer since 2004, and has been a Licensed Professional Engineer in the State of Indiana since 2005.

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Abstract

We have experienced university courses shifting to fully online with little notice, students needing to quarantine, and students avoiding the sharing of equipment. Due to these experiences, it was realized that portable lab equipment that can be assigned to a student is needed. When a student has access to a portable module with sensors and actuators that can be used with a portable PLC (Programmable Logic Controller) trainer, then they are able to complete automation labs wherever they need to with a similar experience to a face-to-face lab.

PLCs, sensors, and actuators are used to automate industrial processes and equipment. Automation labs should provide the opportunity for students to use lab equipment that has sensors and actuators that interact with each other. Such a sensor/actuator module [1] was designed and prototyped, but not deployed to the lab in quantity due to the closure of campus in the spring of 2020 due to the COVID-19 pandemic.

This paper presents the design and development of a next generation Sensor/Actuator Module that is portable that will be used in an automation course along with a portable PLC trainer. This module combines the functionality of the previous design using smaller components and adds closed-loop feedback control capability and an analog distance sensor.

Kicklighter, B. L. (2021, July), On the Development of a Next-Generation Sensor/Actuator Module for Automation Labs Paper presented at 2021 ASEE Virtual Annual Conference Content Access, Virtual Conference. 10.18260/1-2--37535

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